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Ultrasonic Cleaning Systems

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home Best Technology / Ultrasonic Cleaning Systems & Parts Cleaners / Small Automated Ultrasonic Part Cleaning Equipment & Systems

Small Automated Ultrasonic Part Cleaning Equipment & Systems

  • System Description
  • Common Applications
  • Common Configurations
  • Case Studies

Our small automatic parts washers are a perfect fit for small parts in cellular-based manufacturing environments such as medical device manufacturing, aerospace manufacturing, machine shops and job shops.

The automated part cleaning equipment performs an automated process of cleaning, rinsing, optional secondary rinsing, and drying by moving the fluids from heated storage tanks into a single ultrasonic process tank, rather than moving the parts basket through a series of tanks. The entire process required to clean, rinse, optional second rinse and dry manufactured metal parts is performed at the push of a button with user-defined cycles via touch-panel screen. The PLC computer-controlled fill-and-drain sequence cycles parts through the cleaning, rinsing, and hot air drying processes; all within a single-chambered unit.

Small 3.5 Gallon Ultrasonic Automated Part Cleaning Equipment

Small Automatic Parts Washer with Ultrasonic Cleaning

We move the fluids NOT the parts… This results in a savings of nearly 50% of system cost over traditional ultrasonic multi-tanks that use overhead basket carrier automation part cleaning equipment.

Ultrasonic small parts cleaner animation

Modular heated storage tanks complete the small parts washer system for re-use of detergents and rinse water. This configuration also allows for more flexible processing as adding an additional storage tank can allow for using an additional cleaning chemistry / detergent, acid etching, FPI (Fluorescent penetrant inspection) dye penetration, etc.

This automatic parts washer system configuration removes operator interaction, variability and eliminates exposure to chemicals. The small parts cleaner end result is higher quality cleaned parts with tighter process controls which can be easily validated for regulated products like medical device and aerospace.  The operator simply puts dirty parts in, optionally selects from various program cleaning cycles, hits start and returns to cleaned, dry parts.

Common Applications for Automatic Parts Cleaner Systems

  • Ultrasonic part cleaning of water soluble machining coolants, chips, particulate, and true machining/cutting oils, buffing and lapping compounds and subsequent passivation
  • Medical device stainless steel, titanium, tantalum parts cleaning
  • Aerospace small parts passivation
  • Machine centers part washing
  • Small mold cleaning  (shown on a larger scale in the case study)
  •  Automated Ultrasonic Parts Cleaning System for Medical Device and General Parts (shown with optional passivation process in the case study)

Typical Configurations

The automated small parts cleaner system configurations below are most common, but systems of any size from 3.5 to 100+ gallons and 1 foot to 15 feet long can be fabricated based on customer application for little to no custom costs. Systems can contain pH and conductivity meters to monitor wash and RO / DI rinse solutions.

Model Series Liquid Capacity (gallons) Ultrasonic Power (Watts) Hot Air Dryer (Watts) Tank Dimensions (l x w x h) Main Process Unit Dimensions (l x w x h) Storage Tank Capacity (gallons ea)
1002 3.5  300 1500 12″ x 10″ x 8″  24″ x 13″ x 18″ (tabletop)  15
700 9  1200 3000 18″ x 12″ x 10″ 28″ x 22″ x 39″ 15-30
992 18  1800 3000 24″ x 14″ x 12″ 28″ x 22″ x 39″ 30

Ready to start your ultrasonic small part cleaning project? Contact an expert in ultrasonic cleaning of small parts to discuss your project and receive a free proposal.
 

Latest News & Products from Best Technology

Semi-Automated Inline Citric Passivation Solution with Data Tracking

For one medical device manufacturer, the design of a citric passivation solution faced two major challenges: The manufacturing process required performing a water-break test after cleaning parts, before proceeding to passivation. This meant that they could not use a fully automated passivation solution. The system had to have data tracking for quality control purposes. Semi-Automated […]

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  • Industrial Parts Washers
    • Products
      • Agitated Immersion Heated Parts Washer
      • Automatic Parts Washer System with Conveyor
      • Phosphating Lines
      • Oil Removal Systems
    • Case Studies
      • Pipe Washing Equipment
      • Machine Shop Parts Washer for True Oil
      • Automotive Parts Washer System
  • Ultrasonic Cleaning Systems
    • Product Information
      • How Clean is Clean?
      • How Do Ultrasonic Cleaners Work?
    • Products
      • Ultrasonic Benchtop Parts Cleaner
      • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
      • Ultrasonic Cleaning Consoles
      • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
      • Large Ultrasonic Cleaner with Agitated Immersion
      • Immersible Ultrasonic Transducers
      • Vapor Degreasers
    • Case Studies
      • Machine Shop Parts Washer for Swiss and CNC Precision Parts
      • Applicable Articles
  • Passivation Equipment
    • Product Information
      • What is Passivation? How Does It Work?
      • Nitric vs. Citric Acid Passivation
      • CitriSurf – Citric Acid Passivation
    • Products
      • Benchtop Ultrasonic Passivation Equipment
      • Passivation Wet Bench for Citric / Nitric Acid
      • Ultrasonic Automated Passivation Equipment
      • Agitated Immersion Multi-Tank Passivation Systems
    • Case Studies
      • Automated Ultrasonic Passivation System for Medical Device Parts
      • Cleanroom Space Saving Automated Passivation System
      • Heated Polypropylene Acid Passivation and Rinse Tanks
      • Applicable Articles
  • Electropolishing Equipment
    • Product Information
      • What is Electropolishing? How Does Electropolishing Work?
      • Electropolishing Cycle and Current Calculator
      • What is Dry Electropolishing? How Does It Work?
      • Passivation vs. Electropolishing
    • Products
      • Table Top Electropolishing Equipment & Electropolishing Machines
      • Electropolishing Wet Benches
      • Large Scale Part Electropolishing Systems
      • Dry Electropolishing Machines
    • Case Studies
      • EP System – Open Top Wet Bench with Spray Rinse
  • Surface Finishing Systems
    • Alodine Lines
      • What is Alodine / Chem film / Chromate Conversion Coating?
      • Alodine Chem Film Tank Line
      • Hex Chrome Phase Out and Alternatives for Conversion Coating
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      • Wet Benches for Semiconductor & FM4910 Applications
      • Wet Benches for Citric / Nitric Passivation of Stainless Steel and Titanium
      • Wet Benches for Electropolishing
      • Cascade Overflow Rinse Tanks
      • Quick Dump Rinse Tank
    • Case Studies
      • Semiconductor Chemical Processing Wet Bench and Fume Hood
  • Specialty & Custom Industrial Process Systems
    • Automated Chemical Neutralization Tank Cart
    • Vapor and Dryfilm PTFE Coating Systems
    • Heated Hot Air Parts Dryer
    • Solvent Recovery Equipment
  • Chemistries, Solvents & Fluids
    • Product Information
      • Why Use a Parts Cleaning Solvent?
      • Solvent Cleaning with 3M Novec Engineered Fluids
      • Thermal Management / Heat Transfer with 3M Fluorinert and Novec Fluids
    • Products
      • BestSolv™ Solvents and Engineered Fluids
      • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
      • Aqueous Cleaning Chemistries
    • Solvent Phase-outs
      • 3M™ Novec™ HFE Engineered Fluids Replacements and PFAS Phase Out
      • nPB Replacement
    • Case Studies
      • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
  • Process Validation Templates
  • Equipment Financing

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