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home Best Technology / Case Studies – Industry Applications / Parts Washer Meets Monorail

Parts Washer Meets Monorail

Automated parts washers have been a major time saver on plant floors for years. Conveyor washers from walking-beam to powered belts move the products from station to station – from the time the dirty parts are loaded until it is time to package the cleaned and dried (and perhaps even passivated) parts, the conveyors move the parts through the entire process.

Some parts don’t lend themselves well to being grouped in baskets.  Size, shape, mass (or the combination of all) dictate that the parts need to be handled one at a time.  Mesh belt and powered rollers can still move these parts, but some portion of the part will remain in contact with the conveyor and sometimes that can impact how clean the part can get during the washing process.

Enter the monorail!

monorail-train

(Photograph taken by Malpass93 [Public domain], via Wikimedia Commons from Wikimedia Commons)

No, not THAT monorail!

An industrialized overhead conveyor system – often referred to as a monorail – can transport the parts through the washer AND move the parts through additional finishing steps AND deliver them to a storage or shipping area in your plant.  Such was the case for a manufacturer of plows.  The variety of length of the parts, together with the fact that immediately after washing and drying the parts needed painted, moved to drying racks and eventually to warehousing and shipping.

The process required employees to handle the parts going into the wash and dry line, coming out of the line, hooked to dip them into the paint tanks, unhooked from the dip tank station, moved onto drying racks and later moved to the warehouse/shipping area. At least 6 interactions from employees with each part after it was manufactured until the part was finally ready for shipping.

Inline-monorail-cleaning-phosphating-powder-coat-prep-system

Standard in-line parts washer/dryer

The overhead conveyor system solution meant that the parts were hung once on the in-feed side of the wash/dry unit modified with a slot along the top of the machine (standard unit pictured above). The parts then travel through the wash and dry segments and stay on the hooks as the conveyor washer leads to the paint station where they travel down an incline, pass through the paint tanks, climb back up out the paint tanks and then transported – still on the hooks – above the plant floor allowing the paint to set until the parts finally reach their storage racks where they are stored until shipping to the end customer. 6 employee touches reduced to 2, all thanks to the monorail conveyor system.

How can a monorail conveyor system enhance your manufacturing process? Contact Best Technology today to discuss your application.

parts-washer-monorail

photo courtesy PaclineConveyor, CC-BY-SA-3.0

Monorail Conveyor System & Paint Dip Tank

Latest News & Products from Best Technology

Semi-Automated Inline Citric Passivation Solution with Data Tracking

For one medical device manufacturer, the design of a citric passivation solution faced two major challenges: The manufacturing process required performing a water-break test after cleaning parts, before proceeding to passivation. This meant that they could not use a fully automated passivation solution. The system had to have data tracking for quality control purposes. Semi-Automated […]

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  • Request More Information
  • Industrial Parts Washers
    ✛
    • Agitated Immersion Heated Parts Washers
    • Inline Conveyor Wash-Rinse-Dry Parts Washers
    • Immersion Inline Parts Washer
    • Spray Cabinet Parts Washers
      ✛
      • Front Load Spray Cabinet Parts Washer
      • Top Load Spray Cabinet Industrial Parts Washer
    • Vertical Door Pass Through Parts Washer
    • Rotary Drum Parts Washer
    • Powder Coat Prep Equipment
    • Phosphating Lines
    • Pipe Washing Equipment
  • Precision Cleaning Systems
    ✛
    • Applicable Articles
    • How clean is clean?
    • How Do Ultrasonic Cleaners Work?
    • Ultrasonic Benchtop Parts Cleaner
    • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
    • Ultrasonic Cleaning Consoles
    • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
    • Large Scale Automated Precision Aqueous Cleaning for Cellular Manufacturing
    • Agitated Immersion Ultrasonic Parts Washer
    • Machine Shop Parts Washer for Swiss and CNC Precision Parts
    • Immersible Ultrasonic Transducers
    • Vapor Degreasers
  • Passivation Equipment
    ✛
    • Applicable Articles
    • What is Passivation? How Does It Work?
    • Nitric vs. Citric Acid Passivation
    • CitriSurf – Citric Acid Passivation
    • Benchtop Ultrasonic Passivation Equipment
    • Ultrasonic Automated Passivation Equipment
    • Automated Ultrasonic Passivation System for Medical Device Parts
    • Passivation Wet Bench for Citric / Nitric Acid
    • Cleanroom Space Saving Automated Passivation System
    • Heated Polypropylene Acid Passivation and Rinse Tanks
    • Agitated Immersion Multi-Tank Passivation Systems
    • Automated Chemical Neutralization Tank / Cart
  • Electropolishing Equipment
    ✛
    • What is electropolishing? How does electropolishing work?
    • Electropolishing Cycle and Current Calculator
    • What is Dry Electropolishing? How does it work?
    • Passivation vs. Electropolishing
    • Table Top Electropolishing Equipment & Electropolishing Machines
    • Electropolishing Wet Benches
    • Large Scale Part Electropolishing Systems
    • Dry Electropolishing Machines
    • EP System – Open Top Wet Bench with Spray Rinse
  • Surface Finishing Systems
    ✛
    • Alodine Lines
      ✛
      • What is Alodine / Chem film / Chromate Conversion Coating?
      • Alodine Chem Film Tank Line
    • Mass Finishing Machines
      ✛
      • Centrifugal Barrel Finishing Machines
      • Spin Dryers / Chip Wringers
      • Vibratory Bowl Polishers
    • Titanium Anodizing Equipment
  • Wet Benches
    ✛
    • Citric / Nitric Passivation Wet Bench for Stainless Steel & Titanium
    • Electropolishing Equipment in a Wet Bench / Fume Hood
    • Fume Hoods
    • Wet Benches for Semiconductor & FM4910 Applications
    • Quick Dump Rinse Tank
  • Specialty & Custom Industrial Process Systems
    ✛
    • Automated Chemical Neutralization Tank / Cart
    • Vapor and Dryfilm PTFE Coating Systems
    • Heated Hot Air Parts Dryer
    • Solvent Recovery Equipment
  • Precision Cleaning Chemistries, Solvents & Fluids
    ✛
    • Why Use a Parts Cleaning Solvent?
    • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
    • Solvent Cleaning with 3M Novec Engineered Fluids
    • Thermal Management / Heat Transfer with 3M Novec and Fluorinert Fluids
    • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
    • Solvent Phase-outs
      ✛
      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
      • Medical Device AK 225 Replacement with 3M Novec Engineered Fluid Solvent
      • nPB Replacement
    • Aqueous Cleaning Chemistries
  • Case Studies
    ✛
    • Industrial Parts Washer Case Studies
    • Part Cleaning Case Studies
    • Passivation Systems Case Studies
    • Part Finishing Equipment Case Studies
    • Precision Cleaning Systems Case Studies
  • Equipment Financing
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