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home Best Technology / Case Studies – Industry Applications / Job Shop Parts Washer for True Oil and Water Soluble Precision Parts

Job Shop Parts Washer for True Oil and Water Soluble Precision Parts

Application

Machine shops often need to wash parts that come out of machining centers with true oils (petroleum based) as well as water soluble coolants.  In this application, the customer had a long list of true oils they needed to remove from precision machined parts.

Oil contaminants include:

  • Mobil DTE Oil Heavy 100 ISO VG 100 Machine Oil
  • Mobil DTE Oil Light  32 ISO VG 32 Machine Oil
  • Mobil DTE Oil Light 24 ISO VG 32 Machine Oil
  • Redline R022
  • Koolrite 2290 Metal Working Fluid Coolant
  • Lubetech Waylube 68 Oil
  • HIT COOL 19055
  • BC623 Antirust
  • Star 165

While many shops start with a simple drum mounted solvent parts washer equipment, they quickly outgrow the size, capabilities, etc and the solvent is highly flammable and costs become expensive.  They also face becoming a hazardous waste generator.

Cleaning both true oil and water based coolants is where aqueous water based parts washer equipment often excel.

The Ultrasonic Wash, Rinse, Dry Parts Washer With Oil Removal System

The agitated immersion ultrasonic parts washer equipment with an oil removal system allows for the cleaning challenges listed above to be cleaned with ease.  Solvent parts washers utilize the proper alkaline based cleaning chemistry, typically mild detergents. This means that both true oil and water coolants can be cleaned and removed from stainless steel, tool steels, aluminum, brass and numerous other alloys.

Video:  Ultrasonic Wash, Rinse, Dry Agitated Immersion Parts Washer With Oil Removal System Installed at Job Shop

Machine Job Shop Parts Washer, Rinse, Heated Dry for Coolants, Chips and Oils

The ultrasonic solvent cleaner allows for the uniform cleaning of inside and outside the part that solvent based parts washer users have come to expect from the lower surface tension characteristics of solvent.  The ultrasonic energy creates a micro-scrubbing action and (alternating ultrasonic then agitation) agitated immersion oscillating platform in combination with the spray under immersion high flow pump flushes and filters particulate and soils away from the part.

True oil based machined parts are easily cleaned with the designed oil removal system to constantly sweep/sparge overflow floating oils on the surface of the tank into a quiet tank where the oils can settle out and be skimmed and removed from the solution without concerns with redepositing on parts.

After parts are cleaned, they need to be properly rinsed with as pure of water as possible (RO or DI water suggested).  This is accomplished by a second stage parts rinsing tank that has slowly overflowing rinse water to ensure the rinse water stays clean from any dragout introduced from the wash stage.

A heated air knife dryer (digitally temperature controlled ) drys and removes the rinse water from the parts to leave a spot free finish. No matter how parts are manufactured: CNC miled, wire EDM, swiss machine, lathe, laser cut, water jet, you name it, they can be washed and cleaned in this water based ultrasonic solvent cleaner.

Industry

Industrial, Machine Shop Parts Washer – General Parts Cleaning

Precision, Medical Device Parts Manufacturing

Applicable Systems

Agitated Immersion Parts Washers

Agitated Immersion Ultrasonic Parts Washer

Multi-Station Part Washers Wash, Rinse, Rinse, Dry

 

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  • Industrial Parts Washers
    • Products
      • Agitated Immersion Heated Parts Washer
      • Automatic Parts Washer System with Conveyor
      • Phosphating Lines
      • Oil Removal Systems
    • Case Studies
      • Pipe Washing Equipment
      • Machine Shop Parts Washer for True Oil
      • Automotive Parts Washer System
  • Ultrasonic Cleaning Systems
    • Product Information
      • How Clean is Clean?
      • How Do Ultrasonic Cleaners Work?
    • Products
      • Ultrasonic Benchtop Parts Cleaner
      • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
      • Ultrasonic Cleaning Consoles
      • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
      • Large Ultrasonic Cleaner with Agitated Immersion
      • Immersible Ultrasonic Transducers
      • Vapor Degreasers
    • Case Studies
      • Machine Shop Parts Washer for Swiss and CNC Precision Parts
      • Applicable Articles
  • Passivation Equipment
    • Product Information
      • What is Passivation? How Does It Work?
      • Nitric vs. Citric Acid Passivation
      • CitriSurf – Citric Acid Passivation
    • Products
      • Benchtop Ultrasonic Passivation Equipment
      • Passivation Wet Bench for Citric / Nitric Acid
      • Ultrasonic Automated Passivation Equipment
      • Agitated Immersion Multi-Tank Passivation Systems
    • Case Studies
      • Automated Ultrasonic Passivation System for Medical Device Parts
      • Cleanroom Space Saving Automated Passivation System
      • Heated Polypropylene Acid Passivation and Rinse Tanks
      • Applicable Articles
  • Electropolishing Equipment
    • Product Information
      • What is Electropolishing? How Does Electropolishing Work?
      • Electropolishing Cycle and Current Calculator
      • What is Dry Electropolishing? How Does It Work?
      • Passivation vs. Electropolishing
    • Products
      • Table Top Electropolishing Equipment & Electropolishing Machines
      • Electropolishing Wet Benches
      • Large Scale Part Electropolishing Systems
      • Dry Electropolishing Machines
    • Case Studies
      • EP System – Open Top Wet Bench with Spray Rinse
  • Surface Finishing Systems
    • Alodine Lines
      • What is Alodine / Chem film / Chromate Conversion Coating?
      • Alodine Chem Film Tank Line
      • Hex Chrome Phase Out and Alternatives for Conversion Coating
    • Mass Finishing Machines
      • Centrifugal Barrel Finishing Machines
      • Vibratory Bowl Polishers
    • Titanium Anodizing
      • What is Titanium Anodizing?
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    • Product Information
      • What is a Fume Hood? How Do Fume Hoods Work?
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      • Wet Benches for Semiconductor & FM4910 Applications
      • Wet Benches for Citric / Nitric Passivation of Stainless Steel and Titanium
      • Wet Benches for Electropolishing
      • Cascade Overflow Rinse Tanks
      • Quick Dump Rinse Tank
    • Case Studies
      • Semiconductor Chemical Processing Wet Bench and Fume Hood
  • Specialty & Custom Industrial Process Systems
    • Automated Chemical Neutralization Tank Cart
    • Vapor and Dryfilm PTFE Coating Systems
    • Heated Hot Air Parts Dryer
    • Solvent Recovery Equipment
  • Solvents, Fluids & Chemistries for Precision Cleaning
    • Product Information
      • Why Use a Parts Cleaning Solvent?
      • Solvent Cleaning with 3M Novec Engineered Fluids
      • Thermal Management / Heat Transfer with 3M Fluorinert and Novec Fluids
    • Products
      • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
      • Aqueous Cleaning Chemistries
    • Solvent Phase-outs
      • 3M™ Novec™ HFE Engineered Fluids Replacement and PFAS Phase Out
      • nPB Replacement
      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
    • Case Studies
      • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
  • Process Validation Templates
  • Equipment Financing

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