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home Best Technology / Case Studies – Industry Applications / Electronic Cigarette High Speed Polishing Equipment

Electronic Cigarette High Speed Polishing Equipment

Application

Electronic cigarettes or e-cigarettes (ecigs) have become extremely popular alternative to smoking especially with Clean Air Act smoking bans in most restaurant, bars and other public areas.  With this new trend of popularity, people want to differentiate themselves by nice looking pen cigarettes that are sparkling, shiny and highly polished.

e-cigarette-mass-finishing-polished

Most ecigarettes are made on a lathe than turns the part in a cylindrical manner leaving a finished part having milling/machining lines that are undesirable aesthetically.  Many vaping / e-cigarette manufacturers attempt  to polish by hand, bead blast or even in a vibratory bowl, but this process takes a lot of labor / time and still does not achieve a uniformly polished ecigarette.

Our customer was in fact polishing these parts by vib bowl finisher which was taking nearly 2 days to achieve a highly polished e-cigarette.  As their company grew, this cycle time was unacceptable and they turned to Best Technology to help find a faster process.  We were able to reduce their cycle time to 30 minutes using our centrifugal polishing machine.

Small Centrifugal Barrel Finishing Equipment for E-cigarette Polishing

Small-High-Energy-Centrifugal-Barrel-Finishing-Machine

The centrifugal finishing machine processes ecigarette parts via mass finishing in 70-90% less cycle time than other polishing methods. Using the correct ratio of polishing media, water and parts with a centrifugal barrel mass finishing system achieves uniformly polishes and smooths parts in less than 30 minutes with lot to lot stability unparalleled in other equipment.

A centrifugal barrel mass finishing system is able generate significantly more polishing energy to the parts due to the barrels (blue in picture below) rotating while the center turret (purple in picture below) rotates as well.  This rotation combination effect can decrease cycle time on parts by as much as 30 times vs conventional vibratory bowl finishing equipment. Many parts can be put into the same barrel of the metal polishing machine without concern for part on part contact damage/marking.

Centrifugal-Barrel-Finishing-Diagram

This “dueling” rotation causes various types of media inside of the barrel (blue in picture above) to rub against the parts under pressure due to high “G” force from these centrifugal forces. This high pressure / force sliding of media and parts against each other performs means that this metal polisher machine reduces the surface finish polishing to just a few minutes from many hours.

Large Centrifugal Barrel Mass Finishing System for e Cigarette Polishing

Large-High-Energy-Certifugal-Barrel-Finishing-Machine-Polisher-Deburring

The vaping industry, as it is becoming known, is now using centrifugal barrel mass finishing systems to achieve various finishing surfaces from matte to highly polished e-cigarettes. See how our metal polishing equipment can help your business today.

Industry

Electronic cigarette manufacturing

Applicable Systems

High Energy Centrifugal Barrel Metal Finishing Machines

 

 

Latest News & Products from Best Technology

Semi-Automated Inline Citric Passivation Solution with Data Tracking

For one medical device manufacturer, the design of a citric passivation solution faced two major challenges: The manufacturing process required performing a water-break test after cleaning parts, before proceeding to passivation. This meant that they could not use a fully automated passivation solution. The system had to have data tracking for quality control purposes. Semi-Automated […]

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      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
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Best Technology Inc.
14040 23rd Avenue N.  
Minneapolis, MN 55447
612.392.2414   |   763.519.1460  
Sales@BestTechnologyInc.com


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  • Request More Information
  • Industrial Parts Washers
    ✛
    • Agitated Immersion Heated Parts Washers
    • Inline Conveyor Wash-Rinse-Dry Parts Washers
    • Immersion Inline Parts Washer
    • Spray Cabinet Parts Washers
      ✛
      • Front Load Spray Cabinet Parts Washer
      • Top Load Spray Cabinet Industrial Parts Washer
    • Vertical Door Pass Through Parts Washer
    • Rotary Drum Parts Washer
    • Powder Coat Prep Equipment
    • Phosphating Lines
    • Pipe Washing Equipment
  • Precision Cleaning Systems
    ✛
    • Applicable Articles
    • How clean is clean?
    • How Do Ultrasonic Cleaners Work?
    • Ultrasonic Benchtop Parts Cleaner
    • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
    • Ultrasonic Cleaning Consoles
    • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
    • Large Scale Automated Precision Aqueous Cleaning for Cellular Manufacturing
    • Agitated Immersion Ultrasonic Parts Washer
    • Machine Shop Parts Washer for Swiss and CNC Precision Parts
    • Immersible Ultrasonic Transducers
    • Vapor Degreasers
  • Passivation Equipment
    ✛
    • Applicable Articles
    • What is Passivation? How Does It Work?
    • Nitric vs. Citric Acid Passivation
    • CitriSurf – Citric Acid Passivation
    • Benchtop Ultrasonic Passivation Equipment
    • Ultrasonic Automated Passivation Equipment
    • Automated Ultrasonic Passivation System for Medical Device Parts
    • Passivation Wet Bench for Citric / Nitric Acid
    • Cleanroom Space Saving Automated Passivation System
    • Heated Polypropylene Acid Passivation and Rinse Tanks
    • Agitated Immersion Multi-Tank Passivation Systems
    • Automated Chemical Neutralization Tank / Cart
  • Electropolishing Equipment
    ✛
    • What is electropolishing? How does electropolishing work?
    • Electropolishing Cycle and Current Calculator
    • What is Dry Electropolishing? How does it work?
    • Passivation vs. Electropolishing
    • Table Top Electropolishing Equipment & Electropolishing Machines
    • Electropolishing Wet Benches
    • Large Scale Part Electropolishing Systems
    • Dry Electropolishing Machines
    • EP System – Open Top Wet Bench with Spray Rinse
  • Surface Finishing Systems
    ✛
    • Alodine Lines
      ✛
      • What is Alodine / Chem film / Chromate Conversion Coating?
      • Alodine Chem Film Tank Line
    • Mass Finishing Machines
      ✛
      • Centrifugal Barrel Finishing Machines
      • Spin Dryers / Chip Wringers
      • Vibratory Bowl Polishers
    • Titanium Anodizing Equipment
  • Wet Benches
    ✛
    • Citric / Nitric Passivation Wet Bench for Stainless Steel & Titanium
    • Electropolishing Equipment in a Wet Bench / Fume Hood
    • Fume Hoods
    • Wet Benches for Semiconductor & FM4910 Applications
    • Quick Dump Rinse Tank
  • Specialty & Custom Industrial Process Systems
    ✛
    • Automated Chemical Neutralization Tank / Cart
    • Vapor and Dryfilm PTFE Coating Systems
    • Heated Hot Air Parts Dryer
    • Solvent Recovery Equipment
  • Precision Cleaning Chemistries, Solvents & Fluids
    ✛
    • Why Use a Parts Cleaning Solvent?
    • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
    • Solvent Cleaning with 3M Novec Engineered Fluids
    • Thermal Management / Heat Transfer with 3M Novec and Fluorinert Fluids
    • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
    • Solvent Phase-outs
      ✛
      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
      • Medical Device AK 225 Replacement with 3M Novec Engineered Fluid Solvent
      • nPB Replacement
    • Aqueous Cleaning Chemistries
  • Case Studies
    ✛
    • Industrial Parts Washer Case Studies
    • Part Cleaning Case Studies
    • Passivation Systems Case Studies
    • Part Finishing Equipment Case Studies
    • Precision Cleaning Systems Case Studies
  • Equipment Financing
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