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home Best Technology / Automated Conveyor Parts Washer System

Automated Conveyor Parts Washer System

Application for Fully-Automated Conveyor Parts Washer System :

Agitated Immersion Wash, Rinse, Rinse, Passivate, Rinse, Rinse & Dry Parts Washer Case Study

The A-MKT Wash-Rinse-Dry agitated immersion parts washer cleaning system processes parts with precision part cleaning, rinsing and drying.  This automated parts washer system is capable of cleaning a wide variety of metal parts which require ultrasonic cleaning to remove fine particulate, buffing/polishing compounds and water soluble cutting fluids / coolants used during the CNC machining process.

This system ensures flexibility to tune each station for the most effective job as parts change in size and mass, a critical concern in this application as the system was custom designed for a company that specializes in rapid proto-typing of metal parts for their customers.

Video: Fully Automated Indexing Agitated Immersion Wash, Rinse, Dry Parts Washer 

Fully Automated Conveyor Index Passivation System

 

Automated Parts Washer System Features:

 

Automated immersion parts washer

From left to right: Load, Wash, Rinse, Dry, Unload Station

This system includes a roller-conveyor at each the loading and unloading station.  This allows the operator to load (or unload) a basket of parts and return to other tasks.  When the washer is ready for parts, it will automatically index the basket from the load station to the wash station, from the wash station to the rinse station, from the rinse station to the dryer, and from the dryer to the unload station.

Automated immersion parts washer - roller conveyors

Roller Conveyors View from Load Station

Sensors at the load station ensure that the basket is placed correctly on the in-feed side of the machine, and sensors on the unload station automatically stop the machine from indexing when the unload station is completely full of baskets.  This means the operator is freed up during parts of the wash/rinse/dry cycle to attend to other tasks knowing that the parts baskets will not collide.

 

Automated immersion parts washer - turbulation

A platform lift is included in both the wash and rinse tank that allows the parts-baskets to be agitated in the solution inside the tank.  Controls are included for both long and short strokes, as well as a slow or fast agitation.  This agitation ensures that the solution is constantly moving around and through the parts to ensure thorough cleaning and rinsing of each part. Additionally, high-flow pumps with in-tank eduction nozzles add turbulation as the platform moves up and down.

 

Automated immersion parts washer - oil removal sparger

Oil Removal System Surface Sparger

The automated parts washer system includes an oil removal system to remove true oils from the part surfaces. This oil removal system includes a surface sparger to push all floating oils into a side mounted tank dam.

Automated immersion parts washer - oil removal dam

Oil Removal System Dam Sends Surface Oils to

External Decant Belt Skimmer Tank

 

Automated immersion parts washer - electrical controls

System Rear View – PLC / Electrical Control Panel

With Individual Tank Digital Temperature and Cycle Timers

Temperature controls are available for each the wash, rinse and dry stations.  This allows the user to set each tank/station individually

 

Automated immersion parts washer - dryer

Automated Drying Stage – Heated Air Knifes

The dryer stage includes both heat and blowers to ensure a rapid and complete drying of all parts.

 

Industry

Medical device, surgical, aerospace and medical instrument General parts cleaning

 

Applicable Systems

Agitated Immersion Parts Washers – Our industrial agitated parts washers can be automated using similar features

Agitated Immersion Ultrasonic Parts Washer – Our precision cleaning agitated immersion parts cleaning system are automated using this walking beam automation

Agitated Immersion Multi-Tank Passivation Systems– Automating agitated immersion passivation systems allows for operator free parts cleaning and precision nitric or citric acid passivation.

Latest News & Products from Best Technology

Semi-Automated Inline Citric Passivation Solution with Data Tracking

For one medical device manufacturer, the design of a citric passivation solution faced two major challenges: The manufacturing process required performing a water-break test after cleaning parts, before proceeding to passivation. This meant that they could not use a fully automated passivation solution. The system had to have data tracking for quality control purposes. Semi-Automated […]

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  • Industrial Parts Washers
    • Agitated Immersion Heated Parts Washers
    • Inline Conveyor Wash-Rinse-Dry Parts Washers
    • Immersion Inline Parts Washer
    • Spray Cabinet Parts Washers
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      • Top Load Spray Cabinet Industrial Parts Washer
    • Vertical Door Pass Through Parts Washer
    • Rotary Drum Parts Washer
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  • Precision Cleaning Systems
    • Applicable Articles
    • How clean is clean?
    • How Do Ultrasonic Cleaners Work?
    • Ultrasonic Benchtop Parts Cleaner
    • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
    • Ultrasonic Cleaning Consoles
    • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
    • Large Scale Automated Precision Aqueous Cleaning for Cellular Manufacturing
    • Agitated Immersion Ultrasonic Parts Washer
    • Machine Shop Parts Washer for Swiss and CNC Precision Parts
    • Immersible Ultrasonic Transducers
    • Vapor Degreasers
  • Passivation Equipment
    • Applicable Articles
    • What is Passivation? How Does It Work?
    • Nitric vs. Citric Acid Passivation
    • CitriSurf – Citric Acid Passivation
    • Benchtop Ultrasonic Passivation Equipment
    • Ultrasonic Automated Passivation Equipment
    • Automated Ultrasonic Passivation System for Medical Device Parts
    • Passivation Wet Bench for Citric / Nitric Acid
    • Cleanroom Space Saving Automated Passivation System
    • Heated Polypropylene Acid Passivation and Rinse Tanks
    • Agitated Immersion Multi-Tank Passivation Systems
    • Automated Chemical Neutralization Tank / Cart
  • Electropolishing Equipment
    • What is electropolishing? How does electropolishing work?
    • Electropolishing Cycle and Current Calculator
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    • Passivation vs. Electropolishing
    • Table Top Electropolishing Equipment & Electropolishing Machines
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    • Quick Dump Rinse Tank
  • Specialty & Custom Industrial Process Systems
    • Automated Chemical Neutralization Tank / Cart
    • Vapor and Dryfilm PTFE Coating Systems
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  • Precision Cleaning Chemistries, Solvents & Fluids
    • Why Use a Parts Cleaning Solvent?
    • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
    • Solvent Cleaning with 3M Novec Engineered Fluids
    • Thermal Management / Heat Transfer with 3M Novec and Fluorinert Fluids
    • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
    • Solvent Phase-outs
      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
      • Medical Device AK 225 Replacement with 3M Novec Engineered Fluid Solvent
      • nPB Replacement
    • Aqueous Cleaning Chemistries
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Best Technology Inc.
14040 23rd Avenue N.  
Minneapolis, MN 55447
612.392.2414   |   763.519.1460  
Sales@BestTechnologyInc.com


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  • Request More Information
  • Industrial Parts Washers
    ✛
    • Agitated Immersion Heated Parts Washers
    • Inline Conveyor Wash-Rinse-Dry Parts Washers
    • Immersion Inline Parts Washer
    • Spray Cabinet Parts Washers
      ✛
      • Front Load Spray Cabinet Parts Washer
      • Top Load Spray Cabinet Industrial Parts Washer
    • Vertical Door Pass Through Parts Washer
    • Rotary Drum Parts Washer
    • Powder Coat Prep Equipment
    • Phosphating Lines
    • Pipe Washing Equipment
  • Precision Cleaning Systems
    ✛
    • Applicable Articles
    • How clean is clean?
    • How Do Ultrasonic Cleaners Work?
    • Ultrasonic Benchtop Parts Cleaner
    • Benchtop Ultrasonic Parts Cleaning Multi-Tank Systems
    • Ultrasonic Cleaning Consoles
    • Automated Ultrasonic Parts Cleaning Equipment Wash-Rinse-Dry
    • Large Scale Automated Precision Aqueous Cleaning for Cellular Manufacturing
    • Agitated Immersion Ultrasonic Parts Washer
    • Machine Shop Parts Washer for Swiss and CNC Precision Parts
    • Immersible Ultrasonic Transducers
    • Vapor Degreasers
  • Passivation Equipment
    ✛
    • Applicable Articles
    • What is Passivation? How Does It Work?
    • Nitric vs. Citric Acid Passivation
    • CitriSurf – Citric Acid Passivation
    • Benchtop Ultrasonic Passivation Equipment
    • Ultrasonic Automated Passivation Equipment
    • Automated Ultrasonic Passivation System for Medical Device Parts
    • Passivation Wet Bench for Citric / Nitric Acid
    • Cleanroom Space Saving Automated Passivation System
    • Heated Polypropylene Acid Passivation and Rinse Tanks
    • Agitated Immersion Multi-Tank Passivation Systems
    • Automated Chemical Neutralization Tank / Cart
  • Electropolishing Equipment
    ✛
    • What is electropolishing? How does electropolishing work?
    • Electropolishing Cycle and Current Calculator
    • What is Dry Electropolishing? How does it work?
    • Passivation vs. Electropolishing
    • Table Top Electropolishing Equipment & Electropolishing Machines
    • Electropolishing Wet Benches
    • Large Scale Part Electropolishing Systems
    • Dry Electropolishing Machines
    • EP System – Open Top Wet Bench with Spray Rinse
  • Surface Finishing Systems
    ✛
    • Alodine Lines
      ✛
      • What is Alodine / Chem film / Chromate Conversion Coating?
      • Alodine Chem Film Tank Line
    • Mass Finishing Machines
      ✛
      • Centrifugal Barrel Finishing Machines
      • Spin Dryers / Chip Wringers
      • Vibratory Bowl Polishers
    • Titanium Anodizing Equipment
  • Wet Benches
    ✛
    • Citric / Nitric Passivation Wet Bench for Stainless Steel & Titanium
    • Electropolishing Equipment in a Wet Bench / Fume Hood
    • Fume Hoods
    • Wet Benches for Semiconductor & FM4910 Applications
    • Quick Dump Rinse Tank
  • Specialty & Custom Industrial Process Systems
    ✛
    • Automated Chemical Neutralization Tank / Cart
    • Vapor and Dryfilm PTFE Coating Systems
    • Heated Hot Air Parts Dryer
    • Solvent Recovery Equipment
  • Precision Cleaning Chemistries, Solvents & Fluids
    ✛
    • Why Use a Parts Cleaning Solvent?
    • 3M Novec Engineered Fluids, Fluorinert Liquids, Solvents & Chemicals
    • Solvent Cleaning with 3M Novec Engineered Fluids
    • Thermal Management / Heat Transfer with 3M Novec and Fluorinert Fluids
    • 3M Novec 72DA 73DE Solvent Vapor Degreaser For Medical Device Instruments
    • Solvent Phase-outs
      ✛
      • AK225 HCFC-225 Phase Out and Replacement with 3M Novec HFE Engineered Fluids
      • Medical Device AK 225 Replacement with 3M Novec Engineered Fluid Solvent
      • nPB Replacement
    • Aqueous Cleaning Chemistries
  • Case Studies
    ✛
    • Industrial Parts Washer Case Studies
    • Part Cleaning Case Studies
    • Passivation Systems Case Studies
    • Part Finishing Equipment Case Studies
    • Precision Cleaning Systems Case Studies
  • Equipment Financing
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